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  • 2024, Vol. 15 No. 2 Published on:30 April 2024 Previous issue   
    Review, Progress and Prospects
    Development trends and outlook of diversified powertrains in Europe
    XU Hongming
    2024, 15(2):  137-153.  doi:10.3969/j.issn.1674-8484.2024.02.001
    Abstract ( 30 )   HTML ( 1)   PDF (3142KB) ( 35 )  

    The current global energy structure is in a period of transition, in which low carbon and carbon neutralisation are among top priorities in all economic operations and planning activities, including the automotive industry. There is a diversified development trend in the energy sources of automotive power systems. The electrification starting from light duty vehicles seems to be an irreversible general direction, but it may take a longer time as was expected earlier. The hydrogen era faces many challenges of various technical and non-technical issues before its arrival. Artificial intelligence(AI) is becoming more and more widely used in every stage of vehicle research and product development involving application. This article introduces the development trend of powertrain system diversification towards 2035, the year when the significant tradition is supposed to take place, with related thought and outlook.

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    Automotive Safety
    Analysis of injury characteristics and risks comparison between elderly and young adult pedestrians driven by car-pedestrian collision accidents in China
    LIU Zhi, LIN Miao, DAI Bing, WANG Wenxia, MENG Qingnan, MO Fuhao
    2024, 15(2):  154-160.  doi:10.3969/j.issn.1674-8484.2024.02.002
    Abstract ( 19 )   HTML ( 0)   PDF (1260KB) ( 35 )  

    496 elderly and 431 young and middle-aged pedestrian accident samples extracted from the China In-depth Accident Survey (CIDAS) database were studied to clarify the differences between the injury characteristics and injury risk of elderly and young adults pedestrians, and to provide a theoretical basis for improving pedestrian collision safety regulations. Firstly, the distribution of injury sites and the similarities and differences of injury types between aged and young adult pedestrians were compared. Furthermore, the injury risk curves of head AIS3+, chest AIS3+ and lower limb AIS2+ of elderly and young pedestrians based on vehicle collision velocity were established. The results show that the difference between the two types of pe-destrians in the proportion of chest injuries is as high as 20.9%. At 40 km/h collision speed, the differences in the risk of head, chest and lower limb injuries are 38.9%, 39% and 21.2%, re-spectively. Therefore, the improvement of pedestrian crash safety regulations in China can consider the test methods or injury criteria of elderly and young pedestrians differently, and it is particularly necessary to include the car-elderly chest crash test evaluation method.

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    Improvement of roof strength of truck cab based on new regulations
    ZHU Haiyun, LIU Qingyun, LI Qi, SONG Huibin, GUO Ruiwu, ZHAO Yang
    2024, 15(2):  161-168.  doi:10.3969/j.issn.1674-8484.2024.02.003
    Abstract ( 17 )   HTML ( 1)   PDF (3425KB) ( 14 )  

    The survival space and top bearing capacity of a heavy truck cab in the crash test cannot meet the roof strength requirements in Protection of the Occupants of the Cab of Commercial Vehicl (GB 26512-2021). In order to improve the top bearing capacity and increase the survival space of the passengers, the finite element analysis (FEA) model of the side-top pressure impact of the cab was established, and the effectiveness of the model was verified by simulation and test benchmarking. According to the energy transmission characteristics of the body frame structure and the closed cavity, the weak parts such as A-pillar, rear wall and roof were locked accurately, and the effective optimization plan was formulated. The result shows that dredging the key force transmission paths such as the A-pillar, roof and rear wall, and forming a closed cavity section can effectively improve the roof strength, so that the top bearing capacity of the cab can be increased from 70 kN to 102 kN under the premise of satisfying survival space, the carrying capacity has increased by 31.3%. The structural optimization idea can provide theoretical guidance for the design and development of body structure.

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    Prediction of battery-module damage in electric-vehicle side-collisions
    WANG Juchuang, CAO Qinglin, QIU Rui, SONG Liuwei, GUO Ping'an, ZHAO Gang
    2024, 15(2):  169-177.  doi:10.3969/j.issn.1674-8484.2024.02.004
    Abstract ( 14 )   HTML ( 0)   PDF (2553KB) ( 7 )  

    A finite element model was developed to simulate side-collision scenarios on a new type of energy-vehicle (EV) battery-pack to enhance the battery safety of EVs in the side-collision accidents. Using LS-DYNA, five different collision simulations were performed at various speeds. The stress curves at the geometric center of the battery pack's side wall and the battery module damage conditions were extracted. A predictive neural network model from the back propagation (BP) was established for battery module collision damage based on the correlation between the stress curves and the battery-module damage-conditions factors. The model's input quantity was the stress curves, and the output vector was the module damage conditions. The results show that three blocks at five different speeds are predicted incorrectly after collisions, while the remaining 177 blocks are predicted correctly with an accuracy rate of 98.33%. Therefore, this algorithm's design enables the identification of specific modules prone to damage in electric vehicles during side collisions, which holds significant implications for enhancing overall electric vehicle safety.

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    Design of pedestrian-safety-island height based on traffic accident reconstruction
    ZHANG Chen, WEI Wei, CHEN Jiaxing, MA Zhengwei
    2024, 15(2):  178-187.  doi:10.3969/j.issn.1674-8484.2024.02.005
    Abstract ( 13 )   HTML ( 0)   PDF (2374KB) ( 7 )  

    A typical collision accident between vehicle and safety island was investigated, with reconstructed the accidents by utilizing PC-CRASH to investigate the protective effect of the height design of road traffic safety island on pedestrians and occupants in collision accidents. The influence of different vehicle collision speed and different safety island heights on the safety protection of pedestrians and occupants in the vehicle was analyzed with LS-DYNA based on the accident reconstruction. The results show that too low of the safety island height was the main cause of pedestrian casualties in the collision between vehicle and safety island. In the common speed range (30~50 km/h) of urban roads, the safety island designed with a height of more than 350 mm could effectively prevent the vehicle from driving on the safety island, so as to protect pedestrians. However, the 3-ms peak deceleration of the vehicle is much more than 72 g, which will lead to a high risk of head injury for the occupants of the vehicle. The future safety island design should consider the dual-protection of both pedestrians in the safety island and occupants in the vehicle. Therefore, it should be considered to design energy-absorbing buffer device around the safety island while raising the height of it, so as to better realize the safety protection of occupants in the vehicle through the dual-absorption of both the vehicle and the safety island.

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    Application of 24 Model in the cause of road transportation accident
    LIU Xiaolu, LIANG Zhixing, WU Jun’an, YAN Yuqiong, ZHANG Su
    2024, 15(2):  185-195.  doi:10.3969/j.issn.1674-8484.2024.02.006
    Abstract ( 10 )   HTML ( 0)   PDF (846KB) ( 10 )  

    The behavioral reasons for 215 road transport accidents occurring between 2015 and 2021 were investigated to prevent road transport accidents with the 24 Model. The direct causes, indirect causes, radical causes and their root causes were analyzed from the individual level and organizational level. The results show that the most frequent unsafe action is speeding (10.67%). 22.33% of road transport accidents are resulted from the managers illegally arranging unqualified employees to work; Managers and leaders have a significant impact on 57.67% of road transport accidents. The unsafe state caused by human factors accounted for 71.53%; The lack of driver and vehicle safety management system or implementation is particularly prominent among the root causes (20.92%). Based on this, safety countermeasures for accident prevention are proposed, and a relationship diagram of the factors in the road transportation system is constructed.

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    Automotive Energy Efficiency and Environment Protection
    Characteristics of ejected particles from 18650 lithium-ion batteries based on lithium cobalt oxide/lithium nickel oxide system during thermal runaway caused by nail penetration
    XUE Yao, LIU Jie, LI Weifeng, GAO Zhenhai, WANG Hewu
    2024, 15(2):  193-198.  doi:10.3969/j.issn.1674-8484.2024.02.007
    Abstract ( 11 )   HTML ( 0)   PDF (1618KB) ( 5 )  

    An experimental study on acupuncture abuse of cylindrical 18650 lithium-ion batteries with lithium cobalt / nickelate system was carried out under full charge state to reveal the characteristics of lithium-ion battery ejected particles during thermal runaway. The ejected particles were collected and divided into 4 samples according to the ejected particle size ranges of 0~0.1, 0.10~0.25, 0.25~0.5 and > 0.5 mm. The mass, morphology, particle size and elemental composition of the particles were characterized and analyzed. The results show that the mass loss of the battery is 40.22% after thermal runaway, and the ejected particles accounts for 40.64% of the mass loss. The ejected particles with the particle size range of 0~ 0.1mm are mainly spherical or irregular black solid powder with rough surface and cracks. The cumulative volume percentages of ejected particles of 10%, 50% and 90% correspond to the particle diameters of 15.659, 131.457 and 481.643 μm, respectively. The main metal elements in the ejected particles are nickel, aluminum, cobalt, copper and lithium, accounting for 49.98% of the total element content. This study provides a reference for revealing the formation mechanism and reasonable disposal of ejected particles in cylindrical 18650 lithium-ion battery.

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    Optimal design of energy management system for hybrid sightseeing-bus with fuel-cells and lithium-batteries
    GUAN Quan, TU Zhengkai
    2024, 15(2):  199-207.  doi:10.3969/j.issn.1674-8484.2024.02.008
    Abstract ( 12 )   HTML ( 0)   PDF (2158KB) ( 14 )  

    A power-following energy management strategies were proposed for fuel-cell (FC) sightseeing-bus with the power matching design and the simulation verification to reduce the endurance anxiety of traditional electric-vehicles. The output characteristics of pure lithium-battery (LI) sightseeing-bus, the pure fuel-cell sightseeing-bus (FC) and the hybrid (LI-FC) sightseeing-bus were compared. The results show that the climbing degree of the hybrid sightseeing bus is comparable to that of the pure electric vehicle; while the cruising range is increased by 15% compared with that of the pure lithium battery sightseeing-bus; and the equivalent hydrogen consumption is reduced by 53% compared with that of the pure lithium battery sightseeing-bus. The state of charge (SOC) of the power battery can keep stable working between 0.5 and 0.9, and the fuel cell will also switch stably under rated working conditions and idle working conditions. Therefore, the fuel cell and lithium cell hybrid sightseeing-bus (LI-FC) has the best endurance, better use economy and the best use stability among the three sightseeing-buses, and both the fuel cell and the power battery work stably under the expected working conditions, so having good competitiveness.

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    Multi-objective and topological optimization of hydro-wheel fins coupled vapor chambers
    LI Longhui, ZHANG Furen, HUANG Zhikai, LI Xue, ZHAO Haodong, SHI Yazhou, SUN Shizheng, ZHAO Haibo
    2024, 15(2):  208-217.  doi:10.3969/j.issn.1674-8484.2024.02.009
    Abstract ( 10 )   HTML ( 0)   PDF (3529KB) ( 1 )  

    A special-shaped thermal management system of hydrothermal chamber batteries coupled with spoiler fin groups was proposed for electric vehicles (EV) to solve the problems of the high-power consumption and the low heat dissipation efficiency of traditional channel-type liquid cold plates. A multi-objective optimization method was used to analyze the fin length, the fin inclination, the distance between the center and the exit edge, and the distance between the two outlets after a basic model was determined by discussing the combination mode, arrangement position, and number of water wheel sets. the average temperature decreases 1.83 ℃ with a standard deviation of 0.45 compared with the initial model. The comprehensive evaluation index, thermal performance factor (TPF), increases 77.8%. The results show that the fin length, the angle, the outlet arrangement, and its accessory turbulence have significant effects on the liquid cooling-plate performances. The liquid cooling-plate average-temperature further decreases 2.64 ℃ with a temperature standard-deviation decreasing 0.206, and a TPF increasing18.9% compared with the cooling-plate without the temperature homogenization plate when the fluid-passage volume-fraction is 0.8.

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    Experimental study on thermal runaway of 21700 Li-ion battery under different charging conditions
    ZHU Yaning, ZHANG Zhendong, SHENG Lei, CHEN Long, ZHU Zehua, FU Linxiang, BI Qing
    2024, 15(2):  218-225.  doi:10.3969/j.issn.1674-8484.2024.02.010
    Abstract ( 11 )   HTML ( 0)   PDF (3114KB) ( 6 )  

    The influence mechanism of different states of charge (SOC) on the thermal runaway hazard of batteries was revealed to improve the thermal safety of batteries and reduce the thermal disasters of new energy vehicles. The thermal runaway characteristics of 21700 lithium batteries were investigated under several SOC ranging from 100% to 0%, including the surface temperature, operating voltage, mass loss, energy, TNT equivalent, and damage radius of the batteries during thermal runaway. The results show that the temperature rise of the battery rises with the increase of SOC, and the time needed to trigger the thermal runaway of high power battery is shorter, 100% SOC battery triggers the thermal runaway in 603 s, which is 59.1% shorter than 25% SOC, and the risk factor is greater; the larger the SOC, the larger the mass loss of the battery after the thermal runaway; the energy released during the process of the thermal runaway, the TNT equivalent and the radius of destruction all increase with the increase of SOC, and there is a positive correlation between the thermal runaway hazard of the battery and SOC.

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    Experimental study on micro-explosion characteristics of ADN droplets
    HE Fan, ZHAO Jinsheng, NING Zhi, LV Ming
    2024, 15(2):  226-234.  doi:10.3969/j.issn.1674-8484.2024.02.011
    Abstract ( 6 )   HTML ( 0)   PDF (3324KB) ( 2 )  

    The microburst characteristics of green non-toxic aerospace propellant ammonium dinitramide (ADN) droplets in the combustion chamber was studied to improving the engine combustion efficiency and reducing the pollutant emissions. The morphological changes of ADN droplets during microburst were investigated by setting up a hanging-drop test system, and the effects of ambient temperature and initial droplet diameter on the microburst characteristics were analyzed. The results show that the increase in ambient temperature does not shorten the microburst delay time, but leads to a decrease in microburst intensity and duration. Droplet microburst duration and ambient temperature has no significant negative correlation, while the equivalent evaporation rate increases with increasing temperature, the rate of increase gradually slows down. The moment of ignition is advanced with increasing ambient temperature. The increase in the initial diameter of the droplet leads to an increase in the delay time of microburst, microburst intensity, duration and equivalent evaporation rate and the initial diameter of no significant positive correlation, the moment of ignition is delayed, but the trend is gradually weakened. The study shows that the ambient temperature and droplet initial diameter are the key factors affecting the microburst characteristics of ADN droplets, which is of great theoretical and engineering significance to optimize the use of ADN as a space propellant.

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    Intelligent Driving and Intelligent Transportation
    Multi-vehicle cooperative path planning at untrusted intersections based on DMPC
    JIN Lisheng, WEI Qingsong, XIE Xianyi, SHI Yewei, LUO Guofeng, LI Keqiang
    2024, 15(2):  235-241.  doi:10.3969/j.issn.1674-8484.2024.02.012
    Abstract ( 8 )   HTML ( 0)   PDF (2198KB) ( 6 )  

    A multi-vehicle collaborative path planning method based on distributed model predictive control (DMPC) was proposed to address the conflict issues in the intelligent connected autonomous driving environment at signal-free intersections with multiple vehicles, The approach employed a distributed model predictive control framework for independent calculations among multiple vehicles. It utilizes a rolling temporal prediction of surrounding vehicle trajectories to facilitate future state interactions between vehicles. The planning results were shared based on the vehicle-vehicle interaction communication feature in the intelligent connected environment. The method introduced safety constraints such as road boundary constraints, acceleration constraints, and collision constraints. The safety trajectory for multiple vehicles to safely navigate through a signal-free intersection was computed through quadratic programming. The effectiveness of the proposed method was validated by establishing a signal-free intersection environment using the MATLAB driving scenario designer module under two different scenarios. The results show that under straight and curved driving conditions, the inter-vehicle minimum distances are 2.58 m and 2.99 m, respectively, meeting the safety distance constraints for collision avoidance. The method achieves collaborative collision avoidance among multiple vehicles while ensuring passage efficiency.

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    Hierarchical control for hybrid electric vehicle platoon based on KL divergence working condition recognition
    YIN Yanli, WANG Fuzhen, ZHAN Sen, HUANG Xuejiang, ZHANG Xinxin, ZHANG Fuchun
    2024, 15(2):  242-252.  doi:10.3969/j.issn.1674-8484.2024.02.013
    Abstract ( 7 )   HTML ( 0)   PDF (40253KB) ( 2 )  

    A hierarchical control method was proposed for adapting the working condition in the driving process for hybrid-electric-vehicle (HEV) platoon based on a Kullback-Leibler (KL) divergence working condition recognition algorithm. The upper layer controller utilized vehicle-vehicle communication technology, obtained state information of the leading vehicle in the platoon. It adopted the Model Predictive Control (MPC) algorithm, achieved longitudinal control of the platoon, and calculated the optimal speed for the following vehicle. The lower layer controller, initially based on typical working conditions, solved the transition probability matrix of demanded power offline. Trained the optimal Q-table offline, embedded it in the complete vehicle model by the Q-Learning algorithm. During driving, the transition probability matrix was updated online at regular intervals, and KL divergence was used to recognition the working conditions. According to the identified working conditions types, combined the current moment vehicle speed, the demanded power, and the battery state of charge (SOC), the torque allocation were achieved through an online lookup table. The results show that the fuel consumption of this strategy is reduced by 8.6% compared with the strategy without considering the condition identification, and increased by 4.8% compared with the dynamic programming (DP) as the benchmark. Under the premise of maintaining the same fuel consumption as DP, the off-line simulation time is reduced by 21%, which can not only be applied online, but also adapt to the change of working conditions in real time.

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    3D path planning algorithm for ground and air amphibious platform based on graph search
    MENG Qingjing, SI Junde, ZHANG Xinyu, SUN Honglin, WANG Xiaoyu, RONG Songsong
    2024, 15(2):  253-260.  doi:10.3969/j.issn.1674-8484.2024.02.014
    Abstract ( 9 )   HTML ( 0)   PDF (3452KB) ( 1 )  

    A global path planning algorithm based on graph search algorithm was proposed to solve the problem of path planning efficiency and path finding efficiency for land and air integrated flying platform. Considering the difference between the energy consumption model of air flight and the energy consumption model of ground travel, the mode switching mechanism was determined by combining the take-off threshold, ground movement cost coefficient, air movement cost coefficient and other parameters. When the obstacle was difficult to overcome, the escape algorithm was used to escape, and when the ground was allowed to pass, the way of ground travel was preferentially adopted to reach the target point to improve the pathfinding efficiency and energy efficiency. The algorithm, energy consumption models for land and air modes were established to verify the algorithm, respectively, and city scenes and virtual maze tests were completed under the constraints of existing traffic rules. The results show that the search efficiency of the proposed algorithm is more than 30% higher than that of the control algorithm, which can effectively improve the search efficiency and reduce the energy consumption.

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    A dynamic clustering algorithm based on the point clouds distribution characteristics of obstacle
    LI Caihong, HE Chenyang, GAO Feng, CHEN Jiaxin
    2024, 15(2):  261-267.  doi:10.3969/j.issn.1674-8484.2024.02.015
    Abstract ( 8 )   HTML ( 1)   PDF (1819KB) ( 2 )  

    The lidar sensor plays an important role in the object detection of automatic driving systems, but the spatial distribution of point cloud is uneven because of its scanning mechanism, in which case a bunch of erroneous is yielded by the conventional clustering algorithms with fixed parameters. To solve such problems, a dynamic clustering algorithm based on the distribution characteristic of object point clouds was proposed, using the elliptical shape as the spatial neighborhood which adjusted its size according to the position of the sampling points. The key parameters were further designed quantitatively with the KITTI dataset considering comprehensive clustering performances, and the comparison experiment was conducted on campus. The results show that the proposed dynamic clustering algorithm can effectively reduce the erroneous results, such as 70.60% of over-clustering and 49.76% of under-clustering, caused by the fixed neighborhoods of density-based spatial clustering of applications with density-based spatial clustering of applications with noise(DBSCAN), therefore, effectively enhancing the comprehansive clustering performance of the algorithm.

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