Loading...
Welcome to Journal of Automotive Safety and Energy,

Current Issue

  • 2018, Vol. 9 No. 3 Published on:30 September 2018 Previous issue    Next issue
    Progress & Prospects
    Characteristics, trends and opportunities in changing automotive industry
    ZHAO Fuquan, LIU Zongwei, HAO Han, et al
    2018, 9(3):  233-249.  doi:10.3969/j.issn.1674-8484.2018.03.001
    Abstract ( 830 )   PDF (1787KB) ( 1002 )  

    Aiming at the current status of massive changing in Chinese automotive industry, the characteristics, development trends and opportunities are discussed from the perspective of value chain, construction of total industry and changes of automotive products. Following issues are involved: the relationship between
    intelligence and connectivity; development roadmap and business modes of the intelligent and connected vehicles (ICV); the content and blue print of automotive intelligent manufacturing and the key points to realize it. Finally, basing on the trend of industrial cross-border integration, it is presented that the updating of manufacturing system and service system are the strategy directions in automotive industry, among which lies the major opportunities for Chinese automotive industry.

    Related Articles | Metrics
    Automotive Safety
    Functional safety concept design for steer-by-wire system of road vehicle based on the ISO
    RONG Qin, WU Xiaodong, XU Min
    2018, 9(3):  250-257.  doi:10.3969/j.issn.1674-8484.2018.03.002
    Abstract ( 375 )   PDF (1210KB) ( 1594 )  

    Designed a functional safety concept for a steer-by-wire (SBW) system, which is highly regarded for future intelligent vehicles, based on the “road vehicle functional safety standard of the ISO 26262” by the International Organization for Standardization (ISO) to improve the safety and reliability of the SBW system.
    Analyzed some possible situations of road vehicle for the requirements of reliability according to the analysing to the system functional requirements and architectures. Identified some possible hazards and evaluated the automotive safety integration levels (ASILs) using a rule-set method. Proposed two safety goals that the system should avoid unintended steering torque beyond function limits and should avoid steering function loss in high speed. A functional safety concept was designed and then distributed into architecture elements to detect the faults on time and to switch to backup architectures after faults. The results of test show that the functional safety architectures of the SBW system improve the reliability effectively and ensure driver’s safety by entering safety state when break down.

    Related Articles | Metrics
    Vehicle tire finite-element modelling and simulation based on parameter reverse by computer
    XIAO Huipeng, CHEN Tao, DUAN Libin, et al
    2018, 9(3):  258-264.  doi:10.3969/j.issn.1674-8484.2018.03.003
    Abstract ( 251 )   PDF (2097KB) ( 497 )  

    Established a finite-element (FE) model for a tire with multilayer composite structure as a part of a vehicle-crash simulation-model in a condition of 40% offset vehicle collision for a 165R 14LT tire, taking account of the tire being a force transmission path. Selected four modeling key parameters as the reverse objects, which including the diameter of steel cord, the cross section area of carcass fiber cord, the elastic modulus and the pretension force of tire. Found optimum of the key parameters by using the FE model of tire to simulate the tire tread, sidewall colloid, triangle rubber, and cord. Contrasted the simulations from the FE model with the results from the tire impact tests with radial drop-hammer. The results show that the accuracy of the acceleration curve
    of the left B-pillar root increases 7.3% when using the model to simulate the 40% offset vehicle crash. These verify that the tire FE method can improve the precision of the simulation for the 40% offset vehicle crash.

    Related Articles | Metrics
    Automobile safety starting system with anti-alcohol driving based on platform Arduino
    CHENG Lili, LIU Zhigang, BI Mingyan
    2018, 9(3):  265-271.  doi:10.3969/j.issn.1674-8484.2018.03.004
    Abstract ( 235 )   PDF (1594KB) ( 623 )  

    An alcohol-detection system and an all-in-one safety-start system were designed to prevent drunk drivers evading from detections and to ensure driving safety. The system should test drivers’ alcohol before starting the car by voice. The system’s control-core was an open-source electronic-prototype platform Arduino.
    The system has a basic safety-driving-detection function by combining an alcohol-sensor module with a voice-sensor module. The system modules were installed in two places and the two separated modules were communicated by a single-chip wireless-transceiver chip NRF24L01 working at the frequency band of industrial scientific medical (ISM) of 2.4-2.5 GHz. Undergoing tests, the experimental detection success-rate is more than 95%. The results show that the system improves the detection success-rate of alcohol sensors. Therefore, the system is simple and easy to install, improves the detection-sensitivity of traditional drunk-driving detection system, and avoids detection evading.

    Related Articles | Metrics
    Vehicle stability control of urgent braking on split-μ road
    LI Weibing, WU Qiong, WANG Xiangyu, et al
    2018, 9(3):  272-280.  doi:10.3969/j.issn.1674-8484.2018.03.005
    Abstract ( 353 )   PDF (2319KB) ( 768 )  

    Proposed an active front steering (AFS) control method based on a model predictive control (MPC) to keep vehicle stability when a vehicle brakes urgently on a split-μ road. Built a 7- dimension of freedoms (DOF) vehicle dynamic model and a tire model by using Magic Formula to design an AFS controller based on the
    MPC using a control model formulated with making a co-simulations of the soft wares of Simulink and Carsim. Moreover, the simulation results compared between deferent control-methods for vehicle brakes urgently on a split-μ road. The results show that lateral excursion with the AFS control is 0.49 m, while the lateral excursion without the AFS control is 1.64 m at the condition with no changes to the original antilock brake system (ABS) control. Therefore, the proposed method can restrain the vehicle off tracking to keep the vehicle stability when braking on split-μ road.

    Related Articles | Metrics
    Measurement method and measurement device for the dummy parts’ gravity centers of vehicle crash test
    XIE Wenna, YAN Lingbo, ZHANG Weifeng, et al
    2018, 9(3):  281-287.  doi:10.3969/j.issn.1674-8484.2018.03.006
    Abstract ( 235 )   PDF (1667KB) ( 973 )  

    Proposed a method to measure the gravity center of vehicle crash test dummy parts, because the position of gravity center is an important parameter that needs be guarantee. Used an estimation method of uncertainty estimation in indirect measurement based on the moment balance principle to analyze the  measurement error. Designed and manufactured a device to measure and display the gravity center of crashtest dummy-parts directly based on single chip microcomputer technology. Tests validated the accuracy of the device. The results show that the measurement accuracy is related to the mass of dummy parts and the distance between 3 supporting points. The device is easy to operate with a gravity-center measuring-precision of 70 μm at a 200 mm distance between the supporting points of sensors, while the maximum theoretical error of this method is 29 μm.

    Related Articles | Metrics
    Lateral control of intelligent vehicle based on multiple model transition method
    YE Hongling, TIAN Ying, ZHANG Jie, et al
    2018, 9(3):  288-294.  doi:10.3969/j.issn.1674-8484.2018.03.007
    Abstract ( 159 )   PDF (2084KB) ( 371 )  

    Due to the complex and changeable road environment of the vehicle, the lateral dynamics of the vehicle enters the nonlinear region in some working conditions which means the lateral stiffness has a great change simultaneously. Aiming at the perturbation of the tire lateral stiffness, the lateral control model was
    derived on the base of the structure of the lateral control of the intelligent vehicle. The lateral control method based on multi-model switching was proposed and the changeable lateral stiffness of the intelligent vehicle was regarded as the switch parameter. The robust lateral controller was carried out by the local robust controllers, which were switched with the robust control stable margin by the global controller. The Hardware-in-the-loop test was carried out. The results show that the multi-model switching method has better control performance than conventional methods.

    Related Articles | Metrics
    Compatibility matching of vehicle front-end when crashing between two cars with difference mass
    ZHANG Ruiyu, MA Chunsheng, XU Shucai, et al
    2018, 9(3):  295-302.  doi:10.3969/j.issn.1674-8484.2018.03.008
    Abstract ( 164 )   PDF (2581KB) ( 587 )  

    Presented an optimization matching method for vehicle front-end stiffness that focused on two vehicles with difference mass to improve the collision compatibility of vehicles and reduce the risk of occupant damage in actual traffic accidents. Based on the statistics of domestic sales data of 270 kinds of vehicles for 6.5 years between 2011-01—2017-07 in the mainland of China, established a probabilistic model of vehicle mass  distribution and a configuration of vehicle mass ratio. Proposed an optimization formula of front-end stiffness of single mass vehicle based on the statistical analysis for domestic vehicles. Built a finite element models (FEM) for double car collision by sleds and by vehicles by using software Hyperworks and Primer, and calculated to simulate by using software LS_DYNA. The simulation results show that the damage risk of the occupants is greater when the mass difference of two cars is greater. Optimizing the stiffness matching of the two vehicles will effectively reduce the vehicle peak acceleration during double car collision; as a result, reduce the occupant
    injury risk in both vehicles.

    Related Articles | Metrics
    Simulation method of brake durability test at proving ground based on temperature and energy distribution
    HUANG Rubo, CHEN Weibo, WANG Qiumin
    2018, 9(3):  303-307.  doi:10.3969/j.issn.1674-8484.2018.03.009
    Abstract ( 111 )   PDF (1485KB) ( 351 )  

    The brake sub operation which met with the characteristics of proving ground was defined, standardized and formulated to reproduce brake judder evaluation durability test at proving ground with using temperature and energy as simulation target and considering velocity and deceleration, based on the brake
    energy theory, the formulization of braking process temperature transformation and the sampling data. The theoretical method for connecting brake sub operation was proposed and the simulation model for proving ground operation was built. The results show that the simulation model of brake operation is reliable, and the vehicle test operation at proving ground can meet the brake durability requirement and has the same assessment function.

    Related Articles | Metrics
    Automotive Energy Efficiency & Environment Protection
    Gaseous pollutant emissions from different types of light-duty vehicles using chassis dynamometer tests and its evaluating
    ZHANG Fan, YANG Zhengjun, YANG Chao
    2018, 9(3):  308-316.  doi:10.3969/j.issn.1674-8484.2018.03.010
    Abstract ( 180 )   PDF (1710KB) ( 306 )  

    Measured the emissions of total hydrogen carbonite (THC)、carbon monoxide (CO) and nitrogen oxides (NOx) from different light-duty vehicles to quantitatively evaluate the gaseous pollutants emissions from domestic light-duty vehicles in China. Tested the driving cycle’s emissions of 106 light-duty vehicles including
    diesel, gasoline direct injection (GDI) and multi-point injection (MPI) gasoline vehicles on a chassis dynamometer with different emissions standards. The results show that the average emissions are 86% for THC and 65% for CO for the GDI gasoline vehicles at the stage 5 of the National Standard comparing to the values at the stage 4 of the National Standard with the NOx average emissions of those remaining the same at both stages of the National Standard. CO and NOx emissions increase largely due to the high-speed and long-acceleration working conditions during the ultra-high-speed stage of WLTC (world-wide harmonized light vehicles test cycle). CO and NOx emissions of ECE (economic commission for Europe) stage are higher than those during the stage of
    EUDC (extra urban driving cycle) at cold conditions. The temperatures of engine water and catalyst play a great role on the conventional pollutant emissions from light-duty vehicles.

    Related Articles | Metrics
    Influence of CO2 concentration and exhaust temperature on adsorption path of LNT
    LI Zhijun, CAO Lijuan, SHUAI Shijin, et al
    2018, 9(3):  317-324.  doi:10.3969/j.issn.1674-8484.2018.03.011
    Abstract ( 124 )   PDF (1744KB) ( 370 )  

    The gas file, surface file and thermal file of LNT in Chemkin were rewritten, and the adsorption model of lean NOx trap (LNT) , which included two kinds of adsorption paths, was developed to investigate the influence of CO2 concentration and temperature of lean burn gasoline exhaust on the adsorption path from
    150 to 400 ℃ . The main research results show that the presence of CO2 has influence on the both paths, and CO2 has more inhibition on nitrite path than nitrate path. With the concentration of CO2 increasing, the effect of inhibition weakens. The influence of exhaust temperature on both of the paths is more significant. During low temperature 150-200 ℃ , nitrite path is major path because of the inactivation of nitrite evolution and NO oxidation. While at the high temperatures of 300 ℃ and 400 ℃ , two paths have similar occupancy

    Related Articles | Metrics
    Stiffness-chain mathematical model in forward concept design for an electric bus-body
    YIN Jiacheng, LIU Zijian, QIN Huan, et al
    2018, 9(3):  325-332.  doi:10.3969/j.issn.1674-8484.2018.03.012
    Abstract ( 175 )   PDF (1996KB) ( 378 )  

    A bus-body concept-design for an electric-bus was made using a forward design method considering the strength and rigidity of battery compartment, which has a mass of about 2 t. A mathematical model of stiffness-chain of bus-body was obtained using a simplified geometry model of body taking the beam section width, the height and the thickness as design variables by using a transfer stiffness matrix method of semi-rigid beam element. A group of beam section property parameters satisfied the requirement of bus body performance were obtained taking bus-body lightweight as objective function, with the constraints of the staticdynamic stiffness, the natural frequency and the local strength of bus-body battery-cabin and then by usinggenetic algorithm optimal solution. The results by this method were compared with that by the FEM for the staticdynamic stiffness and the local strength of battery compartment of the benchmarking vehicle body. The results show that the torsional stiffness and first natural frequency of the optimized model are increased. The bending stiffness, body mass, and the battery cabin stress under bending and torsion conditions are reduced. Therefore, the design method of the stiffness-chain of electric-bus body is feasible.

    Related Articles | Metrics
    Development of a 3-cylinder 1.0-L turbocharged gasoline direct injection engine
    YANG Chen, YIN Jiandong, SHEN Yuan, et al
    2018, 9(3):  333-338.  doi:10.3969/j.issn.1674-8484.2018.03.013
    Abstract ( 166 )   PDF (1985KB) ( 511 )  

    Geely developed a completely new 3-cylinder 1.0 L turbocharged gasoline direct injection engine to fulfill the applications for both conventional and new energy vehicles. This engine incorporated several advanced technologies, such as top-mounted high pressure injector, turbocharger, dual variable valve timing (DVVT),
    integrated exhaust manifold, variable oil pump. The results show that the combination of efficient combustion system, low friction design and innovative thermal management realizes the outstanding fuel economy, and the minimum brake specific fuel consumption is 230 g/(kWh) in the entire map. The base engine is intensively refined to achieve excellent NVH (noise, vibration and harshness) performance, eventually measurements show that this 3-cylinder engine can realize similar NVH performance as 4-cylinder inline engine.

    Related Articles | Metrics
    Development of 1.5-L turbocharged GDI engine at SAIC motor  
    XU Zheng, GONG Weiguo, Scholten I, et al
    2018, 9(3):  339-351.  doi:10.3969/j.issn.1674-8484.2018.03.014
    Abstract ( 357 )   PDF (3444KB) ( 675 )  

    SAIC Motor Corporation Limited (SAIC Motor) developed an all-new 1.5 L 4-cylinder turbocharged gasoline direct injection engine to meet the market demand and increasingly stringent requirement of regulations, by applying a series of advanced fuel efficient and emission reduction technologies, such as central gasoline direct injection, efficient turbo charging with low inertial, dual variable valve timing, integrated exhaust manifold, etc. The engine was equipped on a number of ROEWE and MG vehicles, and achieved the design objectives of low fuel consumption, high performance, good noise, vibration, harshness (NVH) and low emissions. The development of technology upgrades were carried out on the basis of this engine. The results show that the thermal efficiency is further improved while maintaining the same 250 Nm maximum torque level through combustion system optimization and application of miller cycle. The vehicle fuel consumption is reduced by 6.5% in New European Driving Cycle (NEDC). The turbo charger efficiency improvement and cylinder head block cooling optimization, maximum torque is improved through combustion system optimization from 250 to 275 Nm, and the low speed turbo response is improved by 25%. By the fuel spray pattern optimization and the 35 MPa high pressure fuel system development, the engine-out particulate numbers (PN) emission is substantially reduced, and the vehicle is capable of meeting Chinese standard VI b particulate emission regulatory requirement without gasoline particulate filter (GFP).

    Related Articles | Metrics
    Analysis and solution on lubrication technology of turbocharging gasoline direct injection engine
    JIN Zhiliang, GUO Wei, WANG Liping, et al
    2018, 9(3):  352-358.  doi:10.3969/j.issn.1674-8484.2018.03.015
    Abstract ( 134 )   PDF (1869KB) ( 403 )  

    The lubrication requirements of turbocharging gasoline direct injection (TGDI) engine was analyzed, and the performance of TGDI engine oil was studied through the tests on the anti-oxidation, anti-wear, low speed pre-ignition, turbocharger deposit and friction reduction. The results show that TGDI engine puts forward fully new requirements on lubricant; By contrast of traditional engine oil, TGDI engine oil needs higher antioxidation, anti-wear performance, a high temperature deposits control, fuel friction reduction, and low speed pre-ignition. The solutions are also proposed for these issues on the side of oil formula to meet the lubricating requirements of TGDI engines.

    Related Articles | Metrics