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  • 2016, Vol. 07 No. 04 Published on:25 December 2016 Previous issue    Next issue
    Progress & Prospects
    Rear Seat Occupant Protection: What Do We Know and What is the Future?
    HU Jingwen
    2016, 07(04):  339-354.  doi:10.3969/j.issn.1674-8484.2016.04.001
    Abstract ( 853 )   PDF (1538KB) ( 5501 )  

    Field data analyses have shown that the occupant protection in rear seats failed to keep pace with the advances in front seats likely due to their low occupancy and the lack of advanced safety technologies. This study provided a comprehensive literature review on rear seat occupant protection addressing the different needs for a diverse population, ranging from children in harness restraints to adults with a wide range of stature, age, and body shape. Based on the findings from field data analyses, experimental studies, and computational simulations, rear seat safety can be improved by properly using age-appropriate child restraints and introducing
    adjustable/advanced/adaptive features into the rear seat restraint systems. However, the lack of biofidelic injury assessment tools for children, older, and/or obese occupants will be one of the major challenges for further improving the rear seat safety. The increased proportion of older and obese populations, the growth of lightweight vehicles, the popularity of smart-phone-based ride service, and the advances in active safety technology and autonomous vehicles will likely increase the significance of rear seat safety but at the same time will pose additional challenges. All these trends suggested that more efforts on optimizing rear seat restraint systems adapting to a wide range of impact conditions, occupant characteristics and sitting postures are necessary in the future.

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    Review of fuel properties impacting on primary particulate emissions and secondary particulate formation from gasoline direct injection engines
    WANG Yinhui, SHUAI Shijin, ZHANG Wenbin, MA Xiao, XU Hongming
    2016, 07(04):  355-370.  doi:10.3969/j.issn.1674-484.2016.04.002
    Abstract ( 240 )   PDF (2240KB) ( 1000 )  

    The impact of fuel composition on primary particulate emissions from GDI engines and subsequent formation of secondary particles in atmosphere has received global attention. This paper gives a comprehensive overview of the impact of fuel properties on primary and secondary particulate formation from GDI engines. It is shown that higher aromatics content in gasoline fuel results in higher particulate emissions, higher polycyclic aromatic hydrocarbons (PAH) in particles and higher volatile organic compounds (VOC) emissions as well as more secondary organic aerosol (SOA). The SOA formation, which mainly comes from VOC and PAH emissions, is much higher than primary particulate emissions from gasoline engines. However, the evolution characteristics of the emissions in tailpipe and the mechanisms of the SOA formation from gasoline engines in air have not been understood completely.

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    Automotive Safety
    Comparison and analysis of occupant tibia injury criteria under explosion shock loading
    XU Shucai, HUANG Yang, FU Hailong, WANG Ge, ZHANG Jinhuan
    2016, 07(04):  371-376.  doi:10.3969/j.issn.1674-8484.2016.04.003
    Abstract ( 157 )   PDF (2222KB) ( 843 )  

    Two explosion tests under different intensities of blast loading were carried out to research the
    valid index to evaluate the vertical safety of the passengers in some special vehicles, and the injury risk of the
    occupant tibia in aspects of the tibia axial compressive force, the acceleration and the combination of force and
    moment, were analyzed to evaluate the injury probability of the tibia, which were based on three different injury
    criteria (Yoganandan Criterion, Hirsch Criterion, and tibia index (TI) ). The results show that the accordance
    among the three criteria, each of which is suitable for the evaluation of the occupant tibia’s injury risk under
    slight and serious blast loads. Moreover, the floor acceleration other than the foot acceleration can lead to more
    accurate result when using Hirsch Criterion.

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    Defect identification of automotive product based on fuzzy risk matrix
    DONG Honglei, CHEN Yuzhong, ZHANG Jinhuan
    2016, 07(04):  377-381.  doi:10.3969/j.issn.1674-8484.2016.04.004
    Abstract ( 187 )   PDF (1114KB) ( 885 )  

    Risk assessment is one of the common methods of identify non-standard automobile product defects. An improved risk matrix method was proposed based on trapezoid fuzzy number to solve some practical problems of assessing the defect hazard. Subjective or qualitative comments of severity, probability and risk rank of defect hazard were quantified by using trapezoid fuzzy number. The influence weight of severity and probability was determined by pair-wise comparison in analytic hierarchy process (AHP) theory. Risk evaluations from different analyses were synthesized. Taking the defect of vacuum booster as example, the risk value was calculated using the method. The results demonstrate the engineering practicability and effectiveness of the method.

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    Topology optimization method of automotive octagonal front rail design based on crashworthiness
    WU Hequan, YANG Huang
    2016, 07(04):  382-389.  doi:10.3969/j.issn.1674-8484.2016.04.005
    Abstract ( 185 )   PDF (4098KB) ( 1010 )  

    Front rails of the automotive need to have good static and dynamic characteristics to improve the crashworthiness of the automotive. In this paper, octagon beam was used as original topology optimization space of the front rail. The advantages of both static topology optimization method and dynamic topology optimization method were fully considered. Variable density method was combined with the hybrid cellular automaton method. Crashworthiness optimization design was carried out on the front rail. The maximum stiffness in axial and lateral stiffness of automotive front rails structure was obtained through the static topology optimization method. The maximum energy-absorbing structure of automotive front rail which was satisfied with axial strength obtained through the dynamic topology optimization method. According to the topology optimization results, the optimal topology configuration of front rail was ultimately determined and also verified by car test. The automotive front rail after topology optimization is applied to explorer of the vehicle frontal crash. The results show that the peak acceleration of B pillar decreases by 5.50g and the safety performance of the car improve efficiently.

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    Injury analysis on co-driver of sport utility vehicle in frontal impact
    TANG Youming, LIU Na, SONG Mingyang
    2016, 07(04):  390-394.  doi:10.3969/j.issn.1674-8484.2016.04.006
    Abstract ( 188 )   PDF (1404KB) ( 768 )  

    Multi-body software MADYMO was used to establish the simulation model of passenger-side restraint system in frontal impact to improve the protection level of co-driver occupant injuries of sport utility vehicle (SUV) in frontal impact collisions. The simulation results were compared with the experimental data by sliding impact test to verify the validity of the model. Based on the correlated model, the effects of different pre-tightening forms, different stress levels and the buckle friction force of seat belt on the injury values of the co-driver occupant were studied. Through analysis, safety belt double preloaded reduces the occupant chest compression to 31.75%. The greater the retractor load limiter value, the greater the occupant injury. The belt buckle friction force increased to 3.5 kN, leading to decrease the shoulder strap force of safety belt down 320 N, increase the chest stiffness to 175 kN / m, and decrease the chest compression by 26.47%, while the head injury criterion HIC36ms essentially invariant. The results show that the safety belt double preloaded, appropriate to reduce the retractor load limiter value, as well as appropriate to increase the coefficient of buckle friction is conducive for reducing co-driver´s injury of SUV in frontal impact collisions.

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    Design and optimize of vehicle's front structures based on energy management and simulation
    YAO Zhou, HAO Yumin, LI Hongjian
    2016, 07(04):  395-402.  doi:10.3969/j.issn.1674-8484.2016.04.007
    Abstract ( 294 )   PDF (1901KB) ( 1154 )  

    Vehicle's front structure consisted of bumper and crash-box assembly, longitudinal rail and relative connection plate. During front impact, almost 50% of kinetic energy is absorbed by front structure. In the research, a sport utility vehicle (SUV) body was designed to realize structure stiffness matching, absorb required energy, reduce the crash acceleration level and improve passenger protect effect by the idea of collision energy management, finite element simulation and optimization method. The result of crash beam assembly static pressure and longitudinal rail sled crash test shows that the method of design and optimization, which based on
    energy management and simulation, realizes stiffness matching well, satisfies energy absorption requirement and meets crashworthiness target.

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    Automotive Energy Efficiency & Environment Protection
    Experimental investigation of improving HCII combustion at medium and high load by reducing compression ratio
    TONG Dehui, REN Shuojin,LI Yunqiang, WANG Zhijian,
    2016, 07(04):  412-419.  doi:10.3969/j.issn.1674-8484. 2016.04.009
    Abstract ( 181 )   PDF (2036KB) ( 647 )  

    Homogeneous charge induced ignition (HCII) combustion can achieve low emissions and high efficiency. However, the gasoline ratio of HCII combustion at medium and high load is limited by rough combustion. In this paper, a lower compression ratio was utilized to relieve the rough combustion at medium and
    high load. This strategy was verified by experiments on a heavy-duty multi-cylinder engine. The results show that by reducing the compression ratio from 18 to 16 the peak in-cylinder pressure is effectively reduced and the gasoline ratio range can be obviously extended. Thus, the combustion and emission characteristics of HCII at medium and high load are noticeably improved. The reduction of soot emissions at specific operating conditions can be close to 50%. These results also have reference value for other dual fuel engines.

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    Effect on characteristics of ignition and combustion of a DMCC engine at different methanol replacement rates with fixed amount of diesel to ignite
    YAO Chunde, LIU Meijuan, WANG Bin, WANG Quangang, WU Taoyang
    2016, 07(04):  420-426.  doi:10.3969/j.issn.1674-8484.2016.04.010
    Abstract ( 242 )   PDF (1784KB) ( 996 )  

    In order to make diesel methanol compound combustion (DMCC) engine better applied to the actual and to maximize the methanol replacement rate, the experimental study was conducted to investigate the ignition and combustion characteristics in an electronically controlled unit pump diesel engine with the amount
    of diesel fixed. The results showed that, with the amount of diesel fixed, in-cylinder pressure and pressure rise rate in dual fuel engine first increases lightly and then sharply compared with pure diesel mode. As the engine load increases, the combustion process proceeds in two distinguishable phases, where the peak of premixed combustion heat release rate increases with the increase of the amount of methanol and then tended to be the same. Ignition delay period of duel fuel combustion is longer than that of pure diesel mode. As the load increases, dual fuel ignition delay prolongs first and then decrease. It is concluded that dual-fuel combustion duration first increases and then shortens rapidly with increasing engine load, meanwhile the curve center of the heat release rate for dual fuel combustion tends to move towards TDC which is earlier than pure diesel mode.

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    Experimental investigation on -10 °C start performance of a PEM fuel cell power system for automotive application
    CHEN Pei, CHEN Xuesong
    2016, 07(04):  427-432.  doi:10.3969/j.issn.1674-8484.2016.04.011
    Abstract ( 172 )   PDF (1568KB) ( 1089 )  

    An experimental study was carried out to investigate the cold start process of a 36 kW polymer electrolyte membrane (PEM) fuel cell system for automotive application in a climate chamber under -10 ℃. Based on the current system and test bench configuration, the time and energy required by the fuel cell system was calculated and the reasonable test procedures and control strategies were designed. The system design was validated by a successful -10 ℃ cold start. The system structure and operation process were specified through the analysis of the system output characteristics over the start-up processes. The nonuniform distribution of the individual cell voltage in the stack and the main components of auxiliary system were analyzed. The results show that the low temperature during the sub-zero start-up not only affects if the subzero start-up process completes, but also have a direct impact on the stack performance. It is the key effective method to heat up the stack rapidly during the sub-zero start-up process.

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    Rule and evaluation method of transmission efficiency for heavy vehicle
    CHEN Dexin, SHI Xinglei, YANG Qi, CHEN Xi
    2016, 07(04):  433-441.  doi:10.3969/j.issn.1674-8484.2016.04.012
    Abstract ( 182 )   PDF (2380KB) ( 943 )  

    The transmission is an important part of the power train system. Its efficiency level directly affects the vehicle fuel economy. The influence of the torque, speed and ratio and the statistical rule of fitting coefficient were revealed by using the method of data fitting based on the test data obtained from a lot of tests carried out to appraise the efficiency of heavy vehicle mechanical transmission accurately and rationally. The relation between fitting coefficients and theoretical model was discussed, and the significance and deficiency of maximum torque point efficiency were expounded. A new definition of the comprehensive efficiency was reated by using weighting coefficient. Through correlation analysis, an evaluation method of common operating point was proposed, the common operating point of heavy tractor was obtained, and the advantage of direct transmission was explained.

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    Effects of early intake valve closing on combustion characteristics of gasoline and diesel blended fuels in diesel engine
    XIE Zongfa, ZHANG Jiong, ZHANG Kaiyu, CHANG Yingjie, HUANG Yuzhen
    2016, 07(04):  442-448.  doi:10.3969/j.issn.1674-8484.2016.04.013
    Abstract ( 193 )   PDF (1894KB) ( 914 )  

    A fully hydraulic variable valve actuation was developed and mounted on a SD2100 diesel engine to optimize combustion process. Early intake valve closing (EIVC) mode was utilized to achieve continuous adjustment of intake valve closing (IVC) and effective compression ratio (ECR). Gasoline was blended with diesel at volume fractions of 30% and 50%, and the combustion characteristics of blended fuels were investigated. The experimental results show that: both EIVC and increasing gasoline blended ratio prolong ignition delay; With the advance of IVC, peak rate of heat release increases firstly and then decreases, exhaust gas temperature is enhanced, and cyclic variation is increased; With the increase of gasoline blended ratio, peak rate of heat release is increased, exhaust gas temperature is reduced, and cyclic variation is nearly unchanged while IVC is close to that of the baseline. When IVC after bottom dead center (ABDC) crank angle (CA) is advanced to -58° and gasoline blended ratio is fixed at 50%, combustion process similar to cool flame is observed.

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