Welcome to Journal of Automotive Safety and Energy,

Journal of Automotive Safety and Energy ›› 2026, Vol. 17 ›› Issue (1): 50-58.DOI: 10.3969/j.issn.1674-8484.2026.01.005

• Automotive Safety • Previous Articles     Next Articles

Effects of occupant anthropometry on thoracolumbar injury risk in reclined postures during frontal collisions

HUANG Zhishan1(), PAN Di1,2,*(), HAN Yong1,2, XIAO Zonghan1, LIU Hui1,2, QIN Zhenyuan3   

  1. 1. School of Mechanical and Automotive Engineering, Xiamen 361024, China
    2. Fujian Key Laboratory of Advanced Design and Manufacturing of Buses, Xiamen 361024, China
    3. China Merchants testing Vehicle Technology Research Institute, Chongqing 401329, China
  • Received:2025-10-19 Revised:2025-12-11 Online:2026-02-28 Published:2026-03-19

Abstract:

A full-vehicle frontal 100% overlap rigid barrier crash model was established to investigate the impact of anthropometric differences on occupant thoracic and thoracolumbar spine (T11—L5) injuries in reclined posture. The kinematic and injury responses of occupants in standard and reclined postures were compared, using the human finite element models THUMS (total human model for safety) of the 5th percentile female (5 F), 50th percentile male (50 M), and 95th percentile male (95 M). The results show that the reclined posture generally increases injury risk with injury patterns exhibiting significant body size specificity. Under the reclined posture, the 5 F exhibites the most pronounced thoracic injury risk, with lung pressure reaching 1 230 kPa and maximum principal rib strain reaching 4%. Injury risks for the 50 M and 95 M are concentrated in the thoracolumbar spine, the peak axial force and flexion moment at L2 of the 50 M exceeds the thresholds by 44% and 129%, respectively; the peak axial force at L1 of the 95 M exceeds the threshold by 38%, and the peak flexion moment at L5 exceeds the threshold by 111%. Moreover, the lateral bending moment of the thoracolumbar spine increases with larger body size.

Key words: frontal collision, total human model for safety (THUMS), reclined postures, anthropometric differences, injury risk

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